Process Control

Continuously monitor and optimize your Peracetic Acid (PAA) application.

Ancera’s Process Control Optimization software ensures efficient and effective application of PAA, improving both food safety and financial outcomes.
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No more babysitting pH levels and losing money on chemical overuse.
Say hello to dynamic and data-driven interventions.

If you could make food safer while spending less... why wouldn’t you?

The Value of Precision

Reduced Volatility

+ $275k

50% reduction on PAA Volatility.

Reduced Set Points

10% improvement in annual spend.

+ $225k

Software that Saves

When Peracetic Acid (PAA) application deviates from expected norms, your profits and microbial loads become harder to control.

Ancera automates and aligns your interventions with microbial intelligence- bringing new levels of efficiency and efficacy to your plant operations and food safety strategy.

Before

Before automation, sanitation spend fluctuated between extremes:

TOO HIGH

Leading to waste and cost

TOO LOW

Leading to food safety risks

Manual Application $3M Spend/Yr

High volatility in interventional spend

Water & heat based on lagging data

Manual adjustments require time and guesswork

After

Ancera’s automated process control dynamically adjusts water & temperature by fusing sensor readings and microbial loads, maintaining optimal water & temperature settings, costs, and food safety outcomes.

Dynamic Application $2.5M spend

Stabilizedwater & temp (~15% volatility reduced)

Real-time configuration recommendations

Automated adjustments save time and money

How Does Process Control Work?

Data Ingestion

Ancera integrates with your Supervisory Control and Data Acquisition (SCADA) Systems to analyze historical trends in your process control.

Create historical baselines.

Detect ongoing anomalies.

Save valuable time and resources through automated analyses.

Data-Driven Recommendations

Ancera’s recommendation engine calculates your microbial risk and provides recommendations for each line to optimize your interventions and spend.

Automatically calculate optimal set points based on objective, granular data.

Receive timely, precise recommendations.

Improve food safety and financial outcomes without compromise.

Continuous Improvement

Implement data-driven optimizations for continuous monitoring and continuous improvement strategies.

Recommendations improve continued use and data generation.

Discover second and third order benefits on water usage and yield improvements.

Access a data-driven system of record for your operations and HACCP.

What the Market is Saying about Precision Downtime

“Tight process control over PAA and caustic application is critical- using enough to chew up any bacteria loads without compromising yield.”

– Director of FSQA

“Previously we were running at a higher pH out of an overabundance of caution. Ancera showed us exactly when and how to change the chiller settings to eliminate the threat without eating into our margins.”

– Regional FSQA Manager

You Don’t Have to Choose Between Making FSQA or the CFO happy.

Speak with a software and data analytics specialist to learn how you can have both.

Request a demo

Improve Food Safety and Plant Spend...Without Compromise.